Sprint 10105 20379: an update and a plan

Yesterday I watched Sprint 20379 get winched up on to a flat-bed truck and then slowly disappear from sight around a corner.  No, I didn’t sell my old friend, it is just going south for a few weeks/months of residency in the garage of Tom Sahines for an engine rebuild and a few other much needed and overdue remediations.  Didn’t I just rebuild the engine you ask?  Well, the answer to that depends on your definition of “just”.  I did rebuild the engine in the last 5 years, but I also drove the car daily on my commute for at least 6 months – not an exceptional feat for a Giulietta until you consider my commute was 70 miles each way, and I also drove it on all my incidental trips in between, probably totaling 20000 – 25000 miles in just those 6 months, but it’s not really the miles that has me rebuilding it.

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On its way to the spa. Continue reading “Sprint 10105 20379: an update and a plan”

Sprint surprises: Cam timing

Update 1/23/12:  In the spirit of taking one for the team -you kind reader being ‘the team’, and the ‘taking one’ is me in the form of admitting to not fully considering this subject before I wrote about it, I am writing this update.  It will be open ended and hopefully draw further discussion…

The result I was hoping for has finally happened: those with more knowledge/experience than me (Tom, Rick -thanks) have chimed in in the comments section -(though Tom, I think ‘inexperienced’ is a better word than ‘sloppy’).  The question of the cam timing had been bothering me since I wrote the first draft of this post -I even made a table to try and figure out what I was missing, but now it seems to be approaching the obvious.  For those that are spectators, or as inexperienced as me, this is what I have been thinking and why I have been thinking it.

Background on the subject:

This is the valve timing chart from the factory printed Giulietta Technical Specifications book.  Note that this timing is always based on crank position.  There are many versions of this chart for the many models over the years.

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Spring Sprint sparks

It has been a long winter -this very morning it was cold and even my modern car (a full on spaceship compared to the Sprint) was somewhat inhospitable for the first 10 minutes of my drive to work as dewy windows, fogged mirrors and cold leather slowly came around.  About 6-8 weeks ago, when we had our first ‘hey it’s spring!’ weekend I decided it was time to dust the Sprint off, charge the battery, and start using it again.  Everything was going fine -it cranked over nice and fast, the carb was atomizing fuel, it had spark but it wouldn’t start.  I ended up bump starting it on my long steep driveway.  This was the first bump in a somewhat long, thoroughly bumpy road that only recently smoothed.

Starting at the happy ending… Me and the Mrs. in our Sprint on the track at Sears Point.  Thanks for the picture Greg!

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Jaan’s write up of fixing the Sprint

I was checking out if Jaan made an update to his fantastic website Eddins Moto and what should I find but a pretty in depth write-up of what he did to my Sprint the week before the California Melee.  Check it out here.  You have to scroll down some, but you’ll find it starting with the picture I posted below.  The attention he gave it must have worked because I’ve been driving it to work every day without any trouble -well, a headlight burned out recently, but that’s not really trouble.

91858c20Sprint hanging around the shop waiting for some attention.

TI Tidy 6 meets Sprint Surprises

Do you ever get the feeling that somehow the powers that be have conspired against us to take away free time and purify the cycle of sleeper/worker/consumer, gleaning the little joy that used to lubricate the cycle? Well, I’ve been busy like never before and thus I am writing a post at least two days after it was thought of.

weber dcd 28/36 on SprintThere it is, returned from professional care, the Weber 28/36 DCD mounted at last, and with the airbox to boot! Yes, it now idles when warm, yes it is faster.

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101 1300 21: sumday

First off, to address some comments: I do have the original air filter assembly, the problem is, the Solex I am using is the later type that doesn’t clear the airbox.  I suppose the correct Solex could fix the lack of an air cleaner problem too.

So, Sumday (thanks Grandaddy for coming up with that one) is the day I add it all up.  It may be premature since I haven’t fixed the possibly low oil pressure or settled on a carb, but I think I am close.  Below is a tally of work done and how much it cost.  I am presenting this as educational material for those who, like me at the outset, think they can cut corners and save some cash.  I honestly thought this would cost “about $3000”.  Pictures have little to do with this post.

sprintsssssss1I had lunch with Laurence on Friday and he thought a side-by-side of our semi-significant others would be fun and informative.  His is a Sprint Veloce made 3/58, mines a Sprint made 10/59.  Both are long term Bay Area cars with similar patina, though his is nicer in most ways.

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101 1300 20: the home stretch

I drove the Sprint to work this morning, 29 miles one way in moderate 6:30am traffic. It still has some wrinkles to iron out but all in all it is pretty good. A 101 1300 has to be driven to be believed. I have been spoiled by 1750 power over the last 6 months in the Berlina and with the 1300 powered Sprint I was expecting a noticably slower car, but honestly, other than having to adjust from the ‘power anywhere’ torque curve of the 1750 to a tendancy to stumble below about 3000 rpm in the 1300, the 1300 holds its own and is turbine smooth.

Since my last report on this car I have done a lot of work but I didn’t have the camera so it didn’t get documented.

sprint-at-workHere it is in the parking lot at work. There is a hint of coolant under the nose so I’ll have to tighten the hose clamps when it cools down, but other than that, no problem.

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101 1300 19: made it through another recession…

I know, you’ve all grown bored with my never ending engine rebuild. Well, let me tell you, no one is as tired of it as my back and shoulders! I wonder how Sisyfus would have felt about a never ending series of installation and removals of an Alfa transmission. Yeah yeah, boo hoo your thinking, I deserve all I get if I keep making these rookie moves.

Achem, okay, enough about that. In a mere 5 hours, spread out over three days, I managed to swap out the friction disk with a NEW one that I sourced from Glenn late Saturday afternoon while couch shopping. Now, once again I am on to the next thing and the next thing is on new ground, but first a short recap.

old-discOld disk is .33665 inches or about 8.5mm. The shop manual says 6mm is the limit of wear. The linings were a little loose on the metal part of the disk so I suspect I could have compressed the disk a little more, maybe to 8mm. It’s possible a pressure plate adjustment to account for the springs settling over the years would have made this disk useable to 6mm. I’m not going to find out.

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101 1300 18: more slow progress

Even though I haven’t mentioned it in a while I am continuing on with the Sprint. This Saturday I got back around to the Weber vacuum leak work. I installed the DCD again with the newly lapped mounting base and hooked it all back up, the car still refused to idle and runs rougher than it should off idle. Needing a reality check I decided to install the Solex that came with my old TI. It had been off the road for several years and looked bad on the outside but it was clean on the inside and I knew it worked since I drove the TI with this carb installed for 20,000 or more miles.

sprint-solexThe Solex bolted into place. It’s hard to see but the PO spray painted the carb silver, screws, washers, springs, levers and all.

Continue reading “101 1300 18: more slow progress”