TI tidy sweet sixteen – Dashing!

Not much to say really, just trying to make a decent dash for no money out of three. You saw the gauges get cleaned up, you saw my mall security guard deputy understudy in the front yard of the apartment complex next to the dumpster attempt at wrinkle finish. Now you see me with a staple gun avoiding my fingers, stretching vinyl naugahyde (sp????) over a foam covered plastic tray. Doesn’t get much better than this!

IMG_8942In my infomercial style, you get the product before the circuitous path. Here it is, the dash me and my friends will ignore as we cruise for Bugatti’s in barns.

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TI Tidy 15: More songs about electrons

Sunday sunday. I ate two poached eggs on sourdough toast, sipped my coffee over the news of the day and made my way down to the shop before 10 am. I had a full day planned and getting right to it seemed the best approach.

Prologue: Saturday was slightly trying along the lines of receiving a call from Mrs. Giuliettas thus: “the Sprint wont start.” She was at the grocery getting snacks for friends who were coming over with their kids to take pictures in her children’s clothing line (ajang ajang handmade) and of course the Sprint waited for her to be driving to cause problems. I picked her up, dropped her off at home and drove down to the store in Brian’s Volvo to jump start the Sprint. The Sprint was illegally parked on private property so I had a small sense of urgency but for all my pensiveness and jump starting efforts the Sprint just wouldn’t turn over fast enough to start. I thought: “catastrophic battery failure” and went to the local chain auto parts store and bought an appropriate battery. Still no start, just a slow RRR RRR RRR. I go back to the Volvo, having decided I needed a break (beer) and THE VOLVO WONT START. I have one of those ‘run off to Mexico’ moments but decide I should walk the two blocks to Duff’s place and get some help. We bump start the Sprint in front of Longs without much fuss then I decide we should check the Volvo for spark etc while I have capable help. At the last possible moment after trying everything, when we give up and I say ‘one more for princess Di’ and it starts, sweet. We drop the Sprint off on a hill by my house and I put the Volvo where I can leave it for a while. I think the Volvo was flooded as it requires the polar opposite starting approach to the Sprint. So Sunday morning I am thinking: I drive the Sprint EVERY DAY so I better fix that starting problem. Off I go.

IMG_8907Excusing above cathartic diatribe, here is the TI after wiring the water temp sender, solenoid, and coil. That’s big. I spent $30 at a local chain auto parts store and bought + and – battery leads along with a $10 basic ignition switch. I wired it all up, installed a battery and RRR, RRR, RRR it turned over!

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TI Tidy fourteen: brightening the corners

This is another one that I could just show pictures of but I didn’t capture all the struggles as well as I’d have liked so you have to endure a few words from your humble guide.

Below is how you do it when you don’t actually care how it comes out. Wrap some tape around the lenses and psst psst psst: job done.

IMG_8399First thing I did was assemble everything to make sure it all fit together to the extent that it was not a fools errand trying to clean these up. If you look closely there is all sorts of wrong to be seen.

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TI Tidy Thirteen: plumbed, well almost

Did I make a list yesterday? Well I forgot it so I made it up as I went this afternoon. First order was mounting of the newly engoldened coil. Sweet. Next came a struggle with the rubber line to the clutch side of the hydraulic fluid reservoir. It went for the most part down hill from there until I left. I did get a fair chunk done though. Weber’s are ready to go at least. Still need filters.

IMG_8882In addition to a super dumb color coil is the MOST genius possible lazy mans mounting point for a Facet fuel pump. I should patent this placement! I went for an underhood placement when I discovered the hardline went to within about 2 inches from the fuel tank out back.

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TI Tidy Twelve: incremental improvements

Three hours is a lot of time when you know what you are going to do every step of the way, but when you are unsure of the next move, time without visible progress passes quickly. Indecision robs you of momentum.

I’m not saying I didn’t get anything done, just not nearly as much as I thought I would.

IMG_8875The Weber’s (40DCOE 27’s with 32mm chokes) have enjoyed the gentle touch of a natural bristle brush soaked in white gas followed by rattle can carb cleaner and are now not-so-firmly mounted in case I have to remove them to trace a difficult wire. A couple of feet of fuel line cut to length and clamped appropriately and this picture will be complete.

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TI Tidy eleven: Lots of loose ends

Surprisingly easy and yet frustrating is how it has been going since the engine dropped in. The easy part probably mainly the result of the intrinsic simplicity of these cars, the frustration mostly the result of the utter disregard with which this car was treated when it was taken apart. In any case, progress continues to be made and it may be that I will make my goal of driving this thing to Pixar’s 2009 Motorama the weekend after next.

Not pictured below is any of the two days I spent bolting the engine and trans mounts down, installing the giubo and basically under the car, on my back cursing. I will only have to return to that position and frame of mind when it comes time to install the new speedometer cable and mount the exhaust that Aaron gave me.

IMG_8867Not necessarily necessary but nice; the brake booster. PO simply cut the line running from it to the junction. A brake line making session ensued and I was triumphant. The celebrate I installed the booster and line. I’m sure you can already sense what will be the biggest job.

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TI tidy up 8: the Bosch distributor

Some days it’s all I can do to find 20 minutes to tackle some small job on whatever project I’m working on, much less take the time to write about it.  Yesterday afternoon I degreased, inspected and noted any parts needing replacement on the mechanical advance Bosch distributor that the TI is going to use.  I get asked a lot how I manage to get these projects done seemingly fairly quickly and I always say it’s not the few long days that gets it done but the countless 20 minute sessions where I tackle one small job.

dizzy mountedA quick test fit with the clamp in place of the newly spiffed up distributor.  Red Cavis wires are like new.  I’ll check the resistance through each wire to see if their all the same.

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Ti tidy 7: moving right along

The Giulia TI is coming along nicely. The greasy lump seen below showed up on Thursday afternoon. I had to give up the mid-seventies 1300 that came with the car but it was not the original engine so I wont lose sleep over the loss. All I have to do is remove the Spica intake parts, degrease it, do the head gasket and install a few parts appropriate to its new home and I’ll be on my way.

IMG_8412This fine unit started life in a 1973 Spider. One thing led to another and 36 years later it founds its way to me. Note the mechanical advance aluminum body distributor. Red wires are original Cavis made OEM items.

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TI Tidy 6 meets Sprint Surprises

Do you ever get the feeling that somehow the powers that be have conspired against us to take away free time and purify the cycle of sleeper/worker/consumer, gleaning the little joy that used to lubricate the cycle? Well, I’ve been busy like never before and thus I am writing a post at least two days after it was thought of.

weber dcd 28/36 on SprintThere it is, returned from professional care, the Weber 28/36 DCD mounted at last, and with the airbox to boot! Yes, it now idles when warm, yes it is faster.

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