Ti Tidy 18: The light at the end of the wire

It’s 8:40 am on Saturday, I have an HOA meeting in 20 minutes but I think I can squeeze an update in here. Thursday I installed and wired the under dash switches and decided the wiring job was done from a point to point perspective. Yeah, reverse lights, under-hood light, horn relay and a few other odds and ends needed sorting but the wires were identified and ready for hook up so I am not concerned about any unknowns from them. At this point I rounded up some jumper cables and a battery and got to it trouble-shooting.

ti tidy 18 fuse boxFuse box is mounted as Satta intended. I’m using a late internally regulated alternator so no control box or regulator required. The horn relay is now where the regulator would go. If only I could get it to work… Fuses seen here are correct except the blue one and possibly the red one at the number three starting from the right position. The 10 fuse box has 2 8 amp circuits that are combined into one fused circuit on this 8 fuse box, so I decided it should be a 16 amp.

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TI tidy seventeen: lots and lots of wires

Last Saturday I spent 8 hours at the shop working on the wiring harness of the TI.  Yesterday I spent 2 more.  This afternoon I will probably spend another 2 and this coming Saturday another 5 or so.  That’s a lot of time.  More than some people I know, with more cars, tools, and free time than me spend in a season on their cars.  I could have probably made do with about 4 hours of wiring but I wanted it to be somewhat right, as in colors matching the diagrams, connectors insulated and of the original type and splices accomplished with soldering or butt connectors and heat shrink.   It went something like this:

wiring toolsThis is a TI diagram for my car that I colored in with pens etc.  Jim Neill (papajam for you BB’ers) sent me PDF’s of this diagram in black and white and a Super diagram in color.  It would have been great if I had thought to ask before I did the first 8 hour stint, but I didn’t.  The first 8 hours I used a diagram in the back of an ‘all 4 cylinder models’ type manual that had a font size of about 2 and was in Italian to boot.  I needed both diagrams because I am converting to Super dash and switches, not because it’s cool, I just don’t have a TI dash. Anyone have a 64 TI dash to donate or sell?

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a browse of the pictures on my back up drive

I’ve had a few cars in the 20 years I’ve been old enough to drive and if I don’t get this down soon I will forget how it went down. I had a 1965 Mustang Fastback in high school, I know where it is and every once in a while think about trying to get it back. My parents bought it in 1969 and sold it to my uncle in the late 70’s. A Toyota FJ40 of 1969 Vintage for $350 sat in my moms driveway for a while and it was sold to fund a 1971 Citroen DS21. The DS was replaced by a 1979 Mercury Capri Turbo my grandfather gave me. These were all pre-internet, pre-digital camera cars and I don’t have pictures of them that I can find. The Capri gave way to an 87 Honda CRX HF.

sprite003Sprite 30169 Bought from Mark, driven on California Melee’s 1999 & 2000, pictured in Road and track story on Melee (Feb 2000?), commuter from SF to Marin by Mrs. Giulietta’s. My first Engine rebuild, Sold to scooter guy Mason, fixed up a bit then sold on eBay. Where is it now?

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TI tidy sweet sixteen – Dashing!

Not much to say really, just trying to make a decent dash for no money out of three. You saw the gauges get cleaned up, you saw my mall security guard deputy understudy in the front yard of the apartment complex next to the dumpster attempt at wrinkle finish. Now you see me with a staple gun avoiding my fingers, stretching vinyl naugahyde (sp????) over a foam covered plastic tray. Doesn’t get much better than this!

IMG_8942In my infomercial style, you get the product before the circuitous path. Here it is, the dash me and my friends will ignore as we cruise for Bugatti’s in barns.

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TI Tidy 15: More songs about electrons

Sunday sunday. I ate two poached eggs on sourdough toast, sipped my coffee over the news of the day and made my way down to the shop before 10 am. I had a full day planned and getting right to it seemed the best approach.

Prologue: Saturday was slightly trying along the lines of receiving a call from Mrs. Giuliettas thus: “the Sprint wont start.” She was at the grocery getting snacks for friends who were coming over with their kids to take pictures in her children’s clothing line (ajang ajang handmade) and of course the Sprint waited for her to be driving to cause problems. I picked her up, dropped her off at home and drove down to the store in Brian’s Volvo to jump start the Sprint. The Sprint was illegally parked on private property so I had a small sense of urgency but for all my pensiveness and jump starting efforts the Sprint just wouldn’t turn over fast enough to start. I thought: “catastrophic battery failure” and went to the local chain auto parts store and bought an appropriate battery. Still no start, just a slow RRR RRR RRR. I go back to the Volvo, having decided I needed a break (beer) and THE VOLVO WONT START. I have one of those ‘run off to Mexico’ moments but decide I should walk the two blocks to Duff’s place and get some help. We bump start the Sprint in front of Longs without much fuss then I decide we should check the Volvo for spark etc while I have capable help. At the last possible moment after trying everything, when we give up and I say ‘one more for princess Di’ and it starts, sweet. We drop the Sprint off on a hill by my house and I put the Volvo where I can leave it for a while. I think the Volvo was flooded as it requires the polar opposite starting approach to the Sprint. So Sunday morning I am thinking: I drive the Sprint EVERY DAY so I better fix that starting problem. Off I go.

IMG_8907Excusing above cathartic diatribe, here is the TI after wiring the water temp sender, solenoid, and coil. That’s big. I spent $30 at a local chain auto parts store and bought + and – battery leads along with a $10 basic ignition switch. I wired it all up, installed a battery and RRR, RRR, RRR it turned over!

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TI Tidy fourteen: brightening the corners

This is another one that I could just show pictures of but I didn’t capture all the struggles as well as I’d have liked so you have to endure a few words from your humble guide.

Below is how you do it when you don’t actually care how it comes out. Wrap some tape around the lenses and psst psst psst: job done.

IMG_8399First thing I did was assemble everything to make sure it all fit together to the extent that it was not a fools errand trying to clean these up. If you look closely there is all sorts of wrong to be seen.

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TI Tidy Thirteen: plumbed, well almost

Did I make a list yesterday? Well I forgot it so I made it up as I went this afternoon. First order was mounting of the newly engoldened coil. Sweet. Next came a struggle with the rubber line to the clutch side of the hydraulic fluid reservoir. It went for the most part down hill from there until I left. I did get a fair chunk done though. Weber’s are ready to go at least. Still need filters.

IMG_8882In addition to a super dumb color coil is the MOST genius possible lazy mans mounting point for a Facet fuel pump. I should patent this placement! I went for an underhood placement when I discovered the hardline went to within about 2 inches from the fuel tank out back.

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TI Tidy Twelve: incremental improvements

Three hours is a lot of time when you know what you are going to do every step of the way, but when you are unsure of the next move, time without visible progress passes quickly. Indecision robs you of momentum.

I’m not saying I didn’t get anything done, just not nearly as much as I thought I would.

IMG_8875The Weber’s (40DCOE 27’s with 32mm chokes) have enjoyed the gentle touch of a natural bristle brush soaked in white gas followed by rattle can carb cleaner and are now not-so-firmly mounted in case I have to remove them to trace a difficult wire. A couple of feet of fuel line cut to length and clamped appropriately and this picture will be complete.

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TI Tidy eleven: Lots of loose ends

Surprisingly easy and yet frustrating is how it has been going since the engine dropped in. The easy part probably mainly the result of the intrinsic simplicity of these cars, the frustration mostly the result of the utter disregard with which this car was treated when it was taken apart. In any case, progress continues to be made and it may be that I will make my goal of driving this thing to Pixar’s 2009 Motorama the weekend after next.

Not pictured below is any of the two days I spent bolting the engine and trans mounts down, installing the giubo and basically under the car, on my back cursing. I will only have to return to that position and frame of mind when it comes time to install the new speedometer cable and mount the exhaust that Aaron gave me.

IMG_8867Not necessarily necessary but nice; the brake booster. PO simply cut the line running from it to the junction. A brake line making session ensued and I was triumphant. The celebrate I installed the booster and line. I’m sure you can already sense what will be the biggest job.

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