{"id":3930,"date":"2009-06-01T09:59:27","date_gmt":"2009-06-01T16:59:27","guid":{"rendered":"http:\/\/giuliettas.com\/?p=3930"},"modified":"2009-06-01T09:59:27","modified_gmt":"2009-06-01T16:59:27","slug":"ti-tidy-part-9-two-liter-refresh-complete","status":"publish","type":"post","link":"https:\/\/rufushamilton.com\/giuliettas\/2009\/06\/01\/ti-tidy-part-9-two-liter-refresh-complete\/","title":{"rendered":"TI Tidy part 9: Two Liter refresh complete"},"content":{"rendered":"<p><a href=\"https:\/\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-modified-front-cover.jpg\"><\/a><\/p>\n<p>This weekend I managed to squeeze about 6 hours of work in to my busy social schedule and prepped the 2 liter for its new home in the TI.\u00a0 The plan was to replace front and rear main seals, do the head gasket and just generally inspect and clean everything up.\u00a0 Andrew helped me check the compression on the engine and it was all over the place.\u00a0 # 1 had 160, #4 had 80.\u00a0 With oil added it was about 160 across the board.\u00a0 I consulted some local experts and it was decided to carry on with the freshen up, that the compression should come back up once its run and the valve seats and rings reseat.\u00a0 I&#8217;m crossing my fingers!<\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-done.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3932\" title=\"2 liter done\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-done.jpg?resize=289%2C300&#038;ssl=1\" alt=\"2 liter done\" width=\"289\" height=\"300\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-done.jpg?w=667&amp;ssl=1 667w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-done.jpg?resize=290%2C300&amp;ssl=1 290w\" sizes=\"auto, (max-width: 289px) 100vw, 289px\" \/><\/a><strong>Starting at the end as usual.\u00a0 The mighty 2 liter ready for installation in the car after new front and rear main seals, new head gasket, 1300\/1600 style water pump installed, cam timing set and ignition close.\u00a0\u00a0 I still need to attach the transmission, replace some intake side head studs, install the starter and a few other things.\u00a0 Also still looking for a set of side draft carbs.<\/strong><\/p>\n<p><!--more--><strong>\u00a0<\/strong><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-water-pump-off.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3931\" title=\"2 liter water pump off\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-water-pump-off.jpg?resize=224%2C300&#038;ssl=1\" alt=\"2 liter water pump off\" width=\"224\" height=\"300\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-water-pump-off.jpg?w=691&amp;ssl=1 691w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-water-pump-off.jpg?resize=225%2C300&amp;ssl=1 225w\" sizes=\"auto, (max-width: 224px) 100vw, 224px\" \/><\/a><strong>The strip down continues.\u00a0\u00a0 Waterpump mounting face is in good shape.\u00a0 Spica pump belt flange needs to be removed if I will use a 1300\/1600 waterpump without the crossover flow fitting since\u00a0the lower radiator hose exit from the pump is at a different angle on the 1300\/1600 pump and it wont\u00a0fit over the belt flange.\u00a0<\/strong><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-spica-front-cover.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3938\" title=\"2 liter spica front cover\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-spica-front-cover.jpg?resize=300%2C224&#038;ssl=1\" alt=\"2 liter spica front cover\" width=\"300\" height=\"224\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-spica-front-cover.jpg?w=778&amp;ssl=1 778w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-spica-front-cover.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-spica-front-cover.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>Here&#8217;s the flange to remove.\u00a0 I removed the stud first since I didn&#8217;t know how deep it went.\u00a0 The flange has to be cut back pretty far to allow the hose to be fit.<\/strong><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-modified-front-cover.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3936\" title=\"2 liter modified front cover\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-modified-front-cover.jpg?resize=300%2C224&#038;ssl=1\" alt=\"2 liter modified front cover\" width=\"300\" height=\"224\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-modified-front-cover.jpg?w=778&amp;ssl=1 778w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-modified-front-cover.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-modified-front-cover.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>It looks like I just knocked it off with a hammer, but a cut into it some with a hacksaw and then dremel so it would break along a desireable line.\u00a0 I had to test fit the pump and then modify the line a few times to give hose clearance.\u00a0 One of the water pump mounting studs was too long so I pulled one from the front cover of the SS engine.\u00a0 I think they call that robbing Peter to pay Paul.<\/strong><\/p>\n<p><a href=\"https:\/\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-main.jpg\"><\/a><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-main.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3933\" title=\"2 liter front main\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-main.jpg?resize=300%2C224&#038;ssl=1\" alt=\"2 liter front main\" width=\"300\" height=\"224\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-main.jpg?w=922&amp;ssl=1 922w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-main.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-main.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>This is where the front seal lives.\u00a0 If you don&#8217;t chamfer the sharp leading edge of the ID of the hole the OD if the seal can get damaged when you are trying to install it.\u00a0 Everyone I asked said to put a light smear of gray permatex on the OD of the seal before installation.\u00a0 I used a big socket to tap the seal home.<\/strong><\/p>\n<p><a href=\"https:\/\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-rear-main.jpg\"><\/a><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-pulley.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3934\" title=\"2 liter front pulley\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-pulley.jpg?resize=300%2C224&#038;ssl=1\" alt=\"2 liter front pulley\" width=\"300\" height=\"224\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-pulley.jpg?w=922&amp;ssl=1 922w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-pulley.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-front-pulley.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>The sealing face of the pulley is in very good condition so I am confident I will get a good oil-tight fit.\u00a0 That toothed section is for the Spica belt and will go unused.<\/strong><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-rear-main.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3937\" title=\"2 liter rear main\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-rear-main.jpg?resize=300%2C224&#038;ssl=1\" alt=\"2 liter rear main\" width=\"300\" height=\"224\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-rear-main.jpg?w=778&amp;ssl=1 778w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-rear-main.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-rear-main.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>Here&#8217;s the rear main prepped and ready for the seal.\u00a0 I had to make a gasket for the oil galley cover.\u00a0 The factory threadlocker was abundant and had to be removed from the flywheel mount bolt holes.\u00a0 I put a glob of grease in the center bushing and used red locktite on the flywheel bolts when I assembled all of this.<\/strong><\/p>\n<p><a href=\"https:\/\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-head-gasket-done-clutch-on.jpg\"><\/a><\/p>\n<p><a href=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-head-gasket-done-clutch-on.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-3935\" title=\"2 liter head gasket done clutch on\" src=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-head-gasket-done-clutch-on.jpg?resize=224%2C300&#038;ssl=1\" alt=\"2 liter head gasket done clutch on\" width=\"224\" height=\"300\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-head-gasket-done-clutch-on.jpg?w=691&amp;ssl=1 691w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/06\/2-liter-head-gasket-done-clutch-on.jpg?resize=225%2C300&amp;ssl=1 225w\" sizes=\"auto, (max-width: 224px) 100vw, 224px\" \/><\/a><strong>And here is the rear with everything buttoned up, but before the head gasket was done.<\/strong><\/p>\n<p>Up next assembling the\u00a0rest of the engine components and prepping the car to revceive the \u00a0engine.\u00a0 I am still on track for my budget and schedule.<\/p>\n<p><a href=\"http:\/\/giuliettas.com\/2009\/05\/19\/ti-tidy-up-8-the-bosch-distributor\/\">Click here to see the last installment in the TI tidy series.<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>This weekend I managed to squeeze about 6 hours of work in to my busy social schedule and prepped the 2 liter for its new home in the TI.\u00a0 The plan was to replace front and rear main seals, do the head gasket and just generally inspect and clean everything up.\u00a0 Andrew helped me check &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/rufushamilton.com\/giuliettas\/2009\/06\/01\/ti-tidy-part-9-two-liter-refresh-complete\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;TI Tidy part 9: Two Liter refresh complete&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"nf_dc_page":"","om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[6],"tags":[],"class_list":["post-3930","post","type-post","status-publish","format-standard","hentry","category-fun-stuff"],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts\/3930","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/comments?post=3930"}],"version-history":[{"count":0,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts\/3930\/revisions"}],"wp:attachment":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/media?parent=3930"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/categories?post=3930"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/tags?post=3930"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}