{"id":340,"date":"2008-05-29T09:24:25","date_gmt":"2008-05-29T16:24:25","guid":{"rendered":"http:\/\/giuliettas.wordpress.com\/?p=340"},"modified":"2008-05-29T09:24:25","modified_gmt":"2008-05-29T16:24:25","slug":"bodywork-4-scraping-through-47-years-of-crud","status":"publish","type":"post","link":"https:\/\/rufushamilton.com\/giuliettas\/2008\/05\/29\/bodywork-4-scraping-through-47-years-of-crud\/","title":{"rendered":"Bodywork #4:  Scraping through 47 years of crud"},"content":{"rendered":"<p>Removal of the gas tank, the aerodynamic panel between the gas tank and rear body edge, the rear axle, rebound straps, clutch linkages, emergency brake linkages and lots of other little stuff was hard work made much more difficult by the presence of about 1\/4&#8243; of accumulated crud.\u00a0 The crud is a mix of grease, road dirt and dust, oil, undercoating, and other debris hardened over the years by continual wetting and drying, heating and cooling.\u00a0 \u00a0In many cases I had to use a screwdriver and wire brush to expose the bolts holding an assembly together and clean the treads so I could get it apart.\u00a0 I can&#8217;t complain too much about this crud though because it protected the metal in these areas from the elements and kept it free of rust.<\/p>\n<p>The tools I used for this job were a 3&#8243; wide putty knife\/paint scraper with a sharp edge, a dull pocket knife, a wide bladed screwdriver and a course bristle wire brush.\u00a0 Before climbing under the car I put all 6 of my jack stands under it in case I shook it loose with my scraping, I don&#8217;t want to end the project prematurely by having the clutch pivot mounting bracket pierce my lung when the car slips off of a stand.\u00a0 I should add that I wore a respirator, eye protection, gloves and a\u00a0ski cap.\u00a0 Even with this safety equipment I usually\u00a0went home with dirty fingernails, eyes red from frequently fishing chunks out of them that got around the glasses and black snot (sorry, I have allergies and blow my nose a lot&#8230;).\u00a0 The hat was not so much a safety precaution as a practical way to keep from having to shampoo 6 times to get all the junk out of my hair, like\u00a0I did the first night.<\/p>\n<p><a href=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-1059.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-344\" src=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-1059.jpg?w=300&#038;resize=300%2C225\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1059.jpg?w=3072&amp;ssl=1 3072w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1059.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1059.jpg?resize=768%2C576&amp;ssl=1 768w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1059.jpg?resize=1024%2C768&amp;ssl=1 1024w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1059.jpg?resize=1568%2C1176&amp;ssl=1 1568w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>If not for the rebound strap this shot could be anywhere under the car.\u00a0 I took this picture so I could refer to it later when putting the restored rebound strap assemblies on the car.<\/strong><\/p>\n<p><!--more-->I started in the most accessible flat areas and worked my way into\u00a0the corners employing the various\u00a0tools as needed.\u00a0\u00a0The crud scrapes off pretty\u00a0easily and the undercoating usually\u00a0goes with it, revealing bare shiny metal.\u00a0\u00a0 Laying on your back and scraping above your head while wearing all the necessary safety equipment is very hard work.\u00a0 I frequently stop and let my hands and arms rest.\u00a0<\/p>\n<p><a href=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-538.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-341\" src=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-538.jpg?w=300&#038;resize=300%2C225\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-538.jpg?w=3072&amp;ssl=1 3072w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-538.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-538.jpg?resize=768%2C576&amp;ssl=1 768w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-538.jpg?resize=1024%2C768&amp;ssl=1 1024w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-538.jpg?resize=1568%2C1176&amp;ssl=1 1568w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>Another shot of what I am up against.\u00a0 The little bracket seen right in the middle of this picture didn&#8217;t have anything going through it.\u00a0 Good thing I have a few SS&#8217;s in my neighborhood I can look at to find out what it is for.\u00a0 If I didn&#8217;t know what I was looking at I would say this was surface rust.\u00a0 It&#8217;s\u00a0rust colored dirt.\u00a0<\/strong><\/p>\n<p><a href=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-1060.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-345\" src=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-1060.jpg?w=300&#038;resize=300%2C225\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1060.jpg?w=3072&amp;ssl=1 3072w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1060.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1060.jpg?resize=768%2C576&amp;ssl=1 768w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1060.jpg?resize=1024%2C768&amp;ssl=1 1024w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-1060.jpg?resize=1568%2C1176&amp;ssl=1 1568w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>Like an archaeologist on a dig I am excited\u00a0by this find.\u00a0 Look at how well preserved and clean the body is under all this crap.\u00a0 The hole in the upper left hand corner is where the rear suspension spring lives.\u00a0 The shock goes through its center and there is a big rubber bellows that keeps under-car stink from getting in the cabin while driving.<\/strong><\/p>\n<p><a href=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-548.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-342\" src=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-548.jpg?w=300&#038;resize=300%2C225\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-548.jpg?w=3072&amp;ssl=1 3072w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-548.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-548.jpg?resize=768%2C576&amp;ssl=1 768w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-548.jpg?resize=1024%2C768&amp;ssl=1 1024w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2008\/05\/2_1_08-transfer-548.jpg?resize=1568%2C1176&amp;ssl=1 1568w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><strong>An observant\u00a0reader will point out that the rear axle is present in this picture but absent earlier.\u00a0 This was my test area to see how hard it would be to remove all the crud.\u00a0 Right after this I began removing the parts mentioned in the first sentence of this post.<\/strong><\/p>\n<p><a href=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-545.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-343\" src=\"http:\/\/giuliettas.files.wordpress.com\/2008\/05\/2_1_08-transfer-545.jpg?w=300&#038;resize=300%2C225\" alt=\"\" width=\"300\" height=\"225\" \/><\/a><strong>This is inside the passenger side rear wheel well looking toward the front of the car at the weld seam where the rocker panels tie into this part of the body.\u00a0 No rust other than surface rust in this area is a pleasant surprise.<\/strong><\/p>\n<p>I probably spent 20 hours under the car before it was acceptably clean.\u00a0 A lot of the seams and corners in\u00a0the under body had thick black putty pressed into them, probably applied by Bertone to protect from moisture, deaden road noise and make my life hell 47 years later.\u00a0 I didn&#8217;t weigh the debris removed from the car but it was probably\u00a0two 5-gallon buckets worth and I will guess 50 pounds.<\/p>\n<p>The next step is a trip to a serious professional sand blasters shop to get the whole car striped down to bare metal.\u00a0 I know, why did I do all this work that presumably the sand blaster could have done much easier before getting the car blasted?\u00a0 I wanted to see what I was up against rust-wise before I spent $800 on blasting and I was told that the stuff on the underside is very time consuming and difficult to remove by blasting and that my scraping would save the blasters a lot of time and media, and thereby save me a lot of money.\u00a0 I&#8217;m glad I did it at any rate because now I know the underside of the car very well.<\/p>\n<p><a href=\"http:\/\/giuliettas.com\/2008\/05\/20\/bodywork-3-that-dent-in-the-corner\/\">Click here to see the last installment.<\/a><br \/>\n\u00a0<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Removal of the gas tank, the aerodynamic panel between the gas tank and rear body edge, the rear axle, rebound straps, clutch linkages, emergency brake linkages and lots of other little stuff was hard work made much more difficult by the presence of about 1\/4&#8243; of accumulated crud.\u00a0 The crud is a mix of grease, &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/rufushamilton.com\/giuliettas\/2008\/05\/29\/bodywork-4-scraping-through-47-years-of-crud\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Bodywork #4:  Scraping through 47 years of crud&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"nf_dc_page":"","om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[87,80],"tags":[114,118,151,178],"class_list":["post-340","post","type-post","status-publish","format-standard","hentry","category-bodywork","category-sprint-speciale","tag-cars","tag-classic-cars","tag-italian-cars","tag-vintage-cars"],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts\/340","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/comments?post=340"}],"version-history":[{"count":0,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts\/340\/revisions"}],"wp:attachment":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/media?parent=340"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/categories?post=340"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/tags?post=340"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}