{"id":2647,"date":"2009-03-02T10:44:45","date_gmt":"2009-03-02T17:44:45","guid":{"rendered":"http:\/\/giuliettas.com\/?p=2647"},"modified":"2009-03-02T10:44:45","modified_gmt":"2009-03-02T17:44:45","slug":"101-1300-rebuild-part-13-weber-2836-dcd","status":"publish","type":"post","link":"https:\/\/rufushamilton.com\/giuliettas\/2009\/03\/02\/101-1300-rebuild-part-13-weber-2836-dcd\/","title":{"rendered":"101 1300 rebuild part #13: Weber 28\/36 DCD"},"content":{"rendered":"<p>It was a tough decision, but after weeks of debating, test fitting, consulting experts and looking for patterns in tea leaves I decided to go with a Weber 28\/36 DCD that I got from Conrad in exchange for some valuable emergency brake components as used on cars with the big Veloce gas tank.  One local expert posited that a 1300 normale with this carb and &#8216;decent&#8217; cams will out perform the stock Veloce set up of 1959.  We shall see.  In the interest of thoroughly documenting this rebuild I plan on running this thing on a dyno to dial the carb in and try out a few cam options I have.  Anyone care to donate a little dyno time to a good cause?  I&#8217;ll give you endless accolades in my write ups.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2658\" title=\"img_7719\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7719.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7719\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7719.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7719.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7719.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>As always, the teaser picture is actually the near final product.  This carb looks pretty good but required $130 in new parts from my local Weber parts dealer.  With the phenolic insulator block taking up about 6mm you can see the mounting nuts don&#8217;t fully engage the studs.  Oh well, this is not a suspension component.<\/strong><\/p>\n<p><!--more--><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2648\" title=\"img_7668\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7668.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7668\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7668.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7668.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7668.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>At the start of the project I had my choice of two carbs.  The condition of each was about the same but the one I chose didn&#8217;t have the studs installed at the top, which would have interfered with my air cleaner, and it had the correct linkage already installed.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2649\" title=\"img_7710\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7710.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7710\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7710.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7710.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7710.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>Here it is freshly opened up.  I decided to go with a  new float as $29 is cheap insurance against being stranded in Honeydew California with a sunk float.  There is some deposits in the carb that can be seen here, but overall I am pleased with the condition as a starting point.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2650\" title=\"img_7711\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7711.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7711\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7711.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7711.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7711.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>The rebuild kit, another $29, came with a new needle valve which I installed.  The float is adjusted by &#8216;hanging &#8216; it from its fulcrum with the carb top perpendicular to gravity and bend the tab that pushes on the needle valve until there in 5mm of clearance between a tangency to the float body and the machined sealing face of the carb top.  I measured 5mm with a metric allen wrench.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2651\" title=\"img_7712\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7712.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7712\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7712.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7712.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7712.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>Here it is after all the venturis, jets and the like have been removed.  I used some smelly aerosol carb cleaner and a new brass brush to clean it up.  The cleaner ate through my gloves pretty fast so I was careful where I pointed it during spraying and wore my big safety glasses.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2652\" title=\"img_7713\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7713.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7713\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7713.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7713.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7713.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>The four screws seen here hold the cold start actuator mechanism.  I took it apart and cleaned it up, now it feels pretty good when I move the lever.  Note the throttle linkage seen here and the position of the return spring.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2653\" title=\"img_7714\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7714.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7714\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7714.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7714.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7714.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>Here I am putting it all together.  With the new float and gasket it looks very good.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2654\" title=\"img_7715\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7715.jpg?w=225&#038;resize=225%2C300\" alt=\"img_7715\" width=\"225\" height=\"300\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7715.jpg?w=750&amp;ssl=1 750w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7715.jpg?resize=225%2C300&amp;ssl=1 225w\" sizes=\"auto, (max-width: 225px) 100vw, 225px\" \/><strong>The Venturis just pop in and out, only requiring you to overcome the spring force of a detent.  I can imagine how hard it would be to remove these on a gummed up crusty carb.<\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2655\" title=\"img_7716\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7716.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7716\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7716.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7716.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7716.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>I believe this is a main jet and that is an emulsion tube laying next to it.  I got a starting point for jet sizes from a posting on the 750 101 Yahoo group as seen below.<\/strong><\/p>\n<blockquote><p>Weber 28\/36 DCD jetting<\/p>\n<p>Venturi 24\/24<\/p>\n<p>Aux Venturi 4.5\/4.5<\/p>\n<p>Emulsion tube F13\/F13<\/p>\n<p>Main Jet 130\/130<\/p>\n<p>Air corrector 210\/150<\/p>\n<p>Slow Run 50\/-<\/p>\n<p>Slow Run Air 175\/-<\/p>\n<p>Pump Jet 60\/-<\/p>\n<p>Pump Discharge 0\/-<\/p>\n<p>Float Level 5.0\/-<\/p>\n<\/blockquote>\n<p>I dont know how sensitive the above are but I am learning and will write about it as I discover it.<\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2656\" title=\"img_7717\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7717.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7717\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7717.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7717.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7717.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>Here I am installing the Emulsion tubes and their associated jets.  <\/strong><\/p>\n<p><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2657\" title=\"img_7718\" src=\"http:\/\/giuliettas.files.wordpress.com\/2009\/03\/img_7718.jpg?w=300&#038;resize=300%2C225\" alt=\"img_7718\" width=\"300\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7718.jpg?w=1000&amp;ssl=1 1000w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7718.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/rufushamilton.com\/giuliettas\/wp-content\/uploads\/2009\/03\/img_7718.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><strong>First picture of it installed.  I have a Solex top adapter that will work for the Air box I have.<\/strong><\/p>\n<p>This is another line item crossed off the list of things to do before this project is done.  I don&#8217;t know if it is going to be perfect, but I think I&#8217;ve established a good starting point.  I&#8217;d love to hear from you if you&#8217;ve put one of these Webers on a Giulietta and can provide component size information.  Drop me a line at sprints @ giuliettas . com.  Up next: more!<br \/>\n<a href=\"http:\/\/giuliettas.com\/2009\/03\/11\/101-1300-part-14-two-steps-forward-and-er-10-steps-back\/\">Click here to go to post 14 in this series.<\/a><br \/>\n<a href=\"http:\/\/giuliettas.com\/2009\/03\/01\/101-1300-rebuild-part-12-the-devil-in-the-ongoing-details\/\">Click here to revisit post 12 in this series.<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>It was a tough decision, but after weeks of debating, test fitting, consulting experts and looking for patterns in tea leaves I decided to go with a Weber 28\/36 DCD that I got from Conrad in exchange for some valuable emergency brake components as used on cars with the big Veloce gas tank. One local &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/rufushamilton.com\/giuliettas\/2009\/03\/02\/101-1300-rebuild-part-13-weber-2836-dcd\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;101 1300 rebuild part #13: Weber 28\/36 DCD&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"nf_dc_page":"","om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[86,79,39],"tags":[103,114,118,179],"class_list":["post-2647","post","type-post","status-publish","format-standard","hentry","category-1300-rebuild","category-sprint-abnormale","category-working-on-my-cars","tag-alfa-romeo","tag-cars","tag-classic-cars","tag-weber"],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts\/2647","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/comments?post=2647"}],"version-history":[{"count":0,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/posts\/2647\/revisions"}],"wp:attachment":[{"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/media?parent=2647"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/categories?post=2647"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rufushamilton.com\/giuliettas\/wp-json\/wp\/v2\/tags?post=2647"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}